How to Seamlessly Integrate Bently Nevada Systems into Your Existing PLC/DCS Architecture

How to Seamlessly Integrate Bently Nevada Systems into Your Existing PLC/DCS Architecture

Introduction to Integration

• Engineers now demand real‑time vibration data for safety.
• Bently Nevada delivers 1,200 data points per second to PLC/DCS.
• Facilities report a 30% reduction in unplanned downtime.

Understanding Integration Challenges

• Teams face compatibility hurdles with legacy controllers.
• Standards like OPC UA enable < 50 ms latency.
• Clear requirements cut integration time by 40%.

Preparing Your PLC/DCS Environment

• Validate firmware; ensure modules support Modbus TCP and OPC UA.
• Update controllers quarterly for 99.9% uptime.
• Document configurations in under 5 minutes per device.

Configuring Bently Nevada Hardware

• Mount probes at 0.5 in from the shaft.
• Assign unique IDs to 128 devices for discovery.
• Calibrate sensors biannually for ±1% accuracy.

Establishing Communication Protocols

• Select OPC UA or Modbus TCP based on network needs.
• Configure IP for up to 250 nodes.
• Secure links using TLS v1.2+ with AES‑256.

Testing and Validation

• Run exchanges with 10,000 sample packets.
• Simulate faults under 100 ms thresholds.
• Document results in a 3‑page audit report.

Conclusion and Next Steps

• Your plant gains continuous vibration insights.
• Maintenance teams see a 25% MTBF boost.
• Future analytics will optimize asset performance further.

Check below popular items for more information in Control Nexus.