Valmet QCS Enhances Tissue Mill Performance

Valmet’s Advanced Quality Control System Boosts Performance at Metsä Tissue’s Swedish Facility

Strategic Automation Investment

Valmet will install a sophisticated Quality Control System (QCS) at Metsä Tissue’s Mariestad production plant in Sweden. This intelligent automation solution will optimize performance and guarantee tissue paper quality from machine PM 35.

Operational Excellence Through Automation

Leif Forsander, Technology and Development Engineer at Metsä Tissue Scandinavia, explained their decision. “Upgrading to Valmet’s cutting-edge QCS scanner simplifies our operational procedures. Moreover, it enhances final product quality. The system integration with our distributed control architecture reduces complexity for operating staff. Therefore, we achieve better runnability and consistency throughout papermaking and converting processes.”

Strengthening Long-Term Partnership

This contract extends the established collaboration between Metsä Tissue and Valmet. It follows previous equipment deliveries to the same mill. These included Valmet’s Advantage DCT 200 tissue production line (PM 37) and two complete converting lines.

Proven Track Record

Roger Holmedahl, Senior Sales Manager for Valmet’s Automation Solutions, commented on their successful implementations. “We recently commissioned quality control systems at Metsä Tissue’s Nyboholm and Pauliström mills. The cooperation has been exceptional. Consequently, we’re excited to continue with this Mariestad PM 35 project. Replacing the outdated quality control system ensures sustained high performance and end-product quality.”

Technical Specifications

The delivery comprises a Valmet IQ Quality Control System with scanner technology. It includes basis weight, moisture content, and softness measurement capabilities. The system automatically monitors and optimizes critical quality parameters. Valmet will also handle mechanical installation and sheet transfer modifications. A comprehensive service agreement provides predictive maintenance and continuous support. This ensures smooth commissioning and reliable long-term operation.

Industry Perspective: The Value of Integrated Quality Control

Modern quality control systems represent crucial investments for tissue manufacturers. They provide real-time process visibility and automated adjustments. As a result, manufacturers achieve higher production efficiency and consistent product quality. Valmet’s approach combines sophisticated measurement technology with deep process knowledge. This integration delivers tangible operational benefits and strengthens competitive advantage in demanding markets.

Application Scenario: Tissue Manufacturing Optimization

In tissue production environments, advanced quality control systems address multiple challenges. They continuously monitor key paper characteristics during high-speed operation. Immediate feedback enables automatic correction of process deviations. Therefore, manufacturers reduce waste and maintain strict quality standards. The system’s data analytics capabilities also support preventive maintenance strategies and process optimization initiatives.

About Metsä Group

Metsä Group’s Tissue and Greaseproof Papers division manufactures hygiene products for consumer and professional markets. Their product range also includes greaseproof papers for food preparation and packaging applications. Prominent brands include Lambi, Serla, Mola, Tento, Katrin and SAGA. The business generated EUR 1.2 billion in sales during 2024 and employs approximately 2,500 people. Metsä Tissue operates as part of Metsä Group.

About Valmet

Valmet stands as a global leader in process industry technologies and services. The company supports customers throughout entire equipment lifecycles. Their offering includes advanced technologies, automation solutions, and flow control systems. With over 225 years of industrial experience and 19,000 professionals worldwide, Valmet drives industrial transformation toward sustainable operations.

Frequently Asked Questions

What benefits does a Quality Control System provide in tissue manufacturing?

Quality Control Systems deliver multiple advantages. They ensure consistent product quality through continuous monitoring. Additionally, they automate process adjustments and improve operational efficiency. Manufacturers achieve better runnability and reduced waste.

How does system integration benefit tissue mill operations?

Integrated control systems simplify operator tasks significantly. They provide unified interfaces and automated coordination between different processes. Consequently, operations become more streamlined and less prone to human error.

Why choose Valmet for quality control solutions?

Valmet combines extensive process knowledge with advanced measurement technology. Their proven track record across multiple installations demonstrates reliable performance. Furthermore, comprehensive service support ensures long-term system effectiveness.

What measurements does the Valmet IQ Quality Control System perform?

The system monitors several critical paper characteristics. These include basis weight, moisture content, and softness parameters. Advanced scanners provide comprehensive cross-direction and machine-direction profiling.

How does predictive maintenance support tissue production?

Predictive maintenance identifies potential issues before they cause downtime. Regular system monitoring and analysis prevent unexpected failures. Therefore, production continuity improves and maintenance costs decrease over time.